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Repair of mandrels of a continuous mill through the use of adapters

https://doi.org/10.21122/1683-6065-2024-3-18-22

Abstract

The article describes the repair of mandrels used on a continuous type PQF mill by using adapters made from billets. The starting materials are the tailstocks that have been taken out of service.

The process of repairing the mandrels allows the mandrel to be used in further work until the final regrinding to the last size range of the mandrel diameter.

The technological process of repair begins with turning the surface of the mandrel to the required size, grinding the surface, the process of cutting off the rear part of the mandrel, including the threaded connection. After the tailstock part has been cut off, the tailstock section is replaced with a transition piece manufactured in‑house. The adapter is a part with a fine tapered thread on one side, which is intended for connection to the mandrel, and with an internal thread on the other side, which serves to connect the rear part of the mandrel to the tailstock.

The provided technology will reduce the cost of purchasing new replacement tools by increasing the life cycle of the mandrel, and will reduce the number of mandrels that have become unusable by restoring the tailstock part.

About the Authors

E. V. Zhuravleva
BSW – Management Company of Holding “BMC”
Belarus
Zhlobin, Gomel region, Belarus, 37, Promyshlennaya str.


O. M. Lazko
BSW – Management Company of Holding “BMC”
Belarus
Zhlobin, Gomel region, Belarus, 37, Promyshlennaya str.


A. N. Shashkov
BSW – Management Company of Holding “BMC”
Belarus
Zhlobin, Gomel region, Belarus, 37, Promyshlennaya str.


A. B. Manyakin
BSW – Management Company of Holding “BMC”
Belarus
Zhlobin, Gomel region, Belarus, 37, Promyshlennaya str.


References

1. Bilan I. T., Romantsev B.A., Belonozhko S. S., Mescheryachenko A.A., Trubnikov K. V., Baylov M. P. Modernizaciya sistemy ohlazhdeniya opravok nepreryvnogo stana PQF v usloviyah AO «Tagmet» [Modernization of cooling system for mandrels of continuous rolling mill PQF in conditions of JSC TAGMET]. Metallurg = Metallurgist, 2022, no. 7, pp. 97–100.

2. Tovsteleva A. I. Tekhniko-ekonomicheskie preimushchestva ispol’zovaniya raskatnyh opravok, izgotovlennyh iz kovanoj zagotovki, pri prokatke na nepreryvnom stane s kontroliruemo-peremeshchaemoj opravkoj [Technical and economic advantages of using elongating mandrel made of forged blank when rolling on a continuous mill with a controlled-movable mandrel]. Lit’e i metallurgiya = Foundry production and metallurgy, 2021, no. 4, pp. 55–58.

3. Shcheglov A. G. Tekhnologiya vosstanovleniya raskatnyh opravok nepreryvnogo stana PQF v truboprokatnom cekhe OAO «BMZ – upravlyayushchaya kompaniya holdinga “BMK” [Technology for restoring rolling mandrels of a continuous PQF mill in the pipe rolling shop of OJSC “BSW” – Management Company of Holding “BMK” ]. Lit’e i metallurgiya = Foundry production and metallurgy, 2013, no. 2, pp. 72–74.


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For citations:


Zhuravleva E.V., Lazko O.M., Shashkov A.N., Manyakin A.B. Repair of mandrels of a continuous mill through the use of adapters. Litiyo i Metallurgiya (FOUNDRY PRODUCTION AND METALLURGY). 2024;(3):18-22. (In Russ.) https://doi.org/10.21122/1683-6065-2024-3-18-22

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ISSN 1683-6065 (Print)
ISSN 2414-0406 (Online)