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BRAKE DISC PRODUCTION IS OPTIMIZATION POSSIBLE?

Abstract

The article compares different aspects of brake disc production using vertically parted flaskless molding lines and horizontal parted tight flask molding lines. In the first section the vertical molding process demonstrates advantages in terms of investment costs. Furthermore, annual energy consumption of the molding lines in relation to castings produced is discussed, again demonstrating clear benefits from the Disamatic-technology. In the second section a comparison between two molding technologies for the production of brake discs is made on the basis of production data from the South Korean foundry Hyundai Sungwoo. The Disamatic molding process, however, offers advantages in terms of tooling costs and energy consumption.

About the Authors

M. Colditz
DISA Industries A / S of Taastrup
Germany
Michael Colditz, Duisburg (Germany): graduated from the high school of engineering of casting technologies them. George Schwartz (Leipzig), since 1999 the Regional Sales Manager, DISA Industries A / S of Taastrup (Denmark).


Seong-Heon Kang
Hyundai Sungwoo
Korea, Republic of
Seong-Heon Kang, B. Sc.: graduated from the Faculty of Metallurgy and Engineering at Korea University in Ulsan. Since 1955 is a senior research engineer in the department of casting of Hyundai Sungwoo


Heung-Soo Kim
Hyundai Sungwoo
Korea, Republic of
Heung-Soo Kim, M. Sc.: in 2011 graduated from the Faculty of Materials Science and Engineering National University in Andong. He works as an engineer-researcher in the department of casting of Hyundai Sungwoo


Per Larsen
DISA Industries A / S of Taastrup
Denmark
Per Larsen, M. Sc.: in 1996 he graduated from the Faculty of Foundry Danish Technical University, Magister of Natural Sciences. He worked as a manager in the Department of Innovation DISA Industries A / S of Taastrup (Denmark)


References

1. Institut für Gießereitechnik gGmbH; «Energieeffzienter Gießereibetrieb» (Version 1.0) Düsseldorf 2008.


Review

For citations:


Colditz M., Kang S., Kim H., Larsen P. BRAKE DISC PRODUCTION IS OPTIMIZATION POSSIBLE? Litiyo i Metallurgiya (FOUNDRY PRODUCTION AND METALLURGY). 2015;(2):49-57. (In Russ.)

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ISSN 1683-6065 (Print)
ISSN 2414-0406 (Online)