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The study and determination of causes of fracture of the shaft of the roll working the wire cassette unit

https://doi.org/10.21122/1683-6065-2018-4-84-89

Abstract

In the process of the design of the machine, lath or unit the foundations of durability and reliability of individual components and parts are established. In the manufacture a great influence on the quality and performance of parts have technological factors. The reliability and durability of the most loaded mated parts, working parts of the machine depend largely on the correctness of the choice of the manufacturing method, the purpose of the appropriate hardening metal processing, the quality of the Assembly.

Part shaft is present in any mechanism and plays an important role in ensuring of the functional performance of units and assemblies. During operation, the shafts are subjected to operating loads, resulting in defects. The diversity and complexity of modern structures, their operating conditions, methods of production and hardening of parts makes the technical diagnosis of the causes of destruction a very difficult task, which in some cases can be solved only with the help of a complex of modern physical methods of research, including fractography and microscopy.

The article deals with the causes of destruction of the roll shaft of the working cassette of the wire block. On the basis of the fracture analysis, the main classification features are established: orientation, microgeometry, degree of plastic deformation at fracture and fracture energy, micromechanism of fracture. The fracture surface has a fine-grained fracture (formed under conditions of small plastic deformation) and is characterized by the presence of shiny flat areas on the fracture surface

The study of the microstructure after etching in a reagent «Nital» and reagent Oberhoffer. The chemical composition of a fragment of the shaft meets the stated grade of steel. The increased content of Nickel was revealed. Increased Nickel content is not associated with the destruction of the shaft, as Nickel has no negative impact on the properties of steel, and the finished product as a whole. Nickel has a positive effect on the properties of steel, increasing its strength without reducing ductility and toughness. The destruction of the roll shaft of the working cassette of the wire unit occurred as a result of multiple excess of the standard tightening torque when installing the shaft in the structure. «Overtightening» of the shaft led to cracking on the brittle mechanism of destruction

About the Authors

I. A. Kovaleva
BSW - management company of "BMC" holding
Belarus
Zlobin city, Gomel region, Belarus, 37, Promyshlennaya str. 


P. A. Bobkov
BSW - management company of "BMC" holding
Belarus
Zlobin city, Gomel region, Belarus, 37, Promyshlennaya str. 


I. A. Ovchinnikova
BSW - management company of "BMC" holding
Belarus
Zlobin city, Gomel region, Belarus, 37, Promyshlennaya str. 


References

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Review

For citations:


Kovaleva I.A., Bobkov P.A., Ovchinnikova I.A. The study and determination of causes of fracture of the shaft of the roll working the wire cassette unit. Litiyo i Metallurgiya (FOUNDRY PRODUCTION AND METALLURGY). 2018;(4):84-89. (In Russ.) https://doi.org/10.21122/1683-6065-2018-4-84-89

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ISSN 1683-6065 (Print)
ISSN 2414-0406 (Online)