Foundry
The article presents the results of the tests on the wear resistance of chromium cast irons of different compositions obtained in sand forms. It has been shown that increase of the wear resistance and mechanical properties of the cast iron is possible to obtain using the casting in metal molds. A further increase in wear resistance of parts produced in metal molds is possible by changing the technological parameters of casting and alloying by titanium.
It is shown that the main problems of modern modifying of alloys are connected with the air atmosphere and use of impurity modifiers. For the solution of these problems it is necessary to use the accelerated hardening, fine-crystalline furnace charge and protection against atmospheric vapors of water.
The foundry inoculant containing alkali-earth metals for smelting steel brand 45 L was tested in production conditions. Relationship of mechanical properties and castability on the number of the entered inoculant was established. It was defined the number of the inoculant allowing to improve properties.
The paper presents the main technical specifications of galvanized low carbon wire for muzzles (bottle’hood wire), consistent with the exploitation requirements to the wire in the manufacture and use of muzzles. The main criteria when selecting the steel grade and upon selection of the technological processes are given.
The problem of hardening of fusion in a crystallizer from a core side at vertical continuous molding is solved. It is established that hardening of casting from a core side proceeds in 7–10 time more slowly, than from a crystallizer. Influence of a core on the thermal mode of casting during her hardening in a crystallizer during the first 15–20 with slightly, the core didn’t manage to get warm. Settlement thickness of a crust by 20th second of formation has made no more than 1,5 mm. When using thin-walled shell cores thickness of the crust formed on a core has made ξ = 2,0–2,5 mm or less than 10% of casting thickness. Use of continuous cores raises a share of the metal hardening on a core to 15–18%. In this case the coefficient of accumulation of heat a core is accepted equal ξ = 0,75–0,85.
The research of environmentally friendly pitches based on the oligo-furfuriloksisilaksanovykh bindings with acid catalysts for the cold hardening mixtures to receive high-quality castings in foundry shops of plants is given in the article. Research was conducted by standard techniques on durability, survivability, permeability to gases, friability, adherence, peeling and metal penetration. Mathematical models of properties of mixture are developed and optimization of composition of mixture is made. Researches of change of properties of mixtures of the waste sand are conducted.
The article presents the results of computer simulation of dispersed materials motion in rotary furnaces with an inclined axis of rotation. Has been received new data on the dynamic layer work that enhances understanding of heat and mass transfer processes occurring in the layer.
Metallurgy
Researches of the reasons of broken knives for the chopping of scrap metal of RS-1200 press scissors are conducted, the reasons of breakage are defined and it is established that premature failure of knives is connected with low values of hardness steel which have been a result of violations of technology of heat treatment at the producer’ plant.
In article use of a method of diversification of purchases as instrument of stimulation of the competitive environment between suppliers of the baked dolomite and decrease in costs of production is considered.
Austenitizing studied the effect of temperature on austenite grain size of the chrome-molybdenum-vanadium steel. It is shown that at austenitizing 850–1050ºS in the structure of chrome-molybdenum-vanadium steel nominal diameter of austenite grain varies from 0,063 to 0,084 mm.
The main stages of establishing and development of manufacture techniques for production of cold-shaped reinforcing steel in reels and a steel fiber in StPTs-3 (innovative processes in the Republic of Belarus) are considered in the article.
The subjects of influence of the relationship of a limit of fluidity and full relative lengthening at the maximum load on deformation energy before destruction are considered in the article. Use of the block to decrease of internal tension in production of cold-shaped fittings allows to increase significantly its plastic properties, i. e. a power factor. At the same time combination of such device with the straightening unit similar to one used in production of thin wire and also minimization of specific reduction opens prospects for obtaining all necessary parameters of the fittings of a class «B» produced by cold rolling.
Science of materials
The reactive mechanical alloying is an effective technology for production of nanocrystalline modifying modifiers and ligatures. During smelting chromium bronzes use of mechanically alloyed modifying ligatures allow to exclude from the technology the environmentally hazardous high-temperature process of production of cast ligatures and to reduces reduce the optimum temperature of the melt alloying process copper at 50–100 °C by reducing its duration 2, 5–3,5 times This excluded process requires expensive furnace equipment. Mechanically alloyed modifying ligatures allow the formation of dispersion-strengthened heat-resistant materials with sub -,/ microcrystalline structure type bases, which are strength, hardness, conductivity and temperature of the onset of recrystallization about 15–20% superior to the base, which increases the resistance of the welding electrodes by 1.8–2.2 times.
Theoretically justified and experimentally confirmed the high efficiency of the technology, based on the reactive mechanical alloying to produce nanocrystalline modifying modifiers and ligatures. Application designed mechanically alloyed modifying ligatures allows to simplify and make cheaper manufacturing process and ensures the formation of dispersion strengthened heat-resistant material with a sub -,/ microcrystalline structure type basis, which results in a significant improvement of the complex of physical and mechanical properties and performance properties of chromium bronze.
Processes of high-speed shaping change and especially high-speed hot extrusion create efficient conditions for treatment of low plastic and difficult-to-form materials which are widely used in tool making production. Due to the fact that high-speed stamping provides accurate billets with increased mechanical properties, it can be used as a technological process for manufacturing rod parts of die tooling operating under the increased loads and high wear. The purpose of the paper is to carry out experimental investigation of the possibility to obtain bimetallic rod stamping tooling by high-speed hot extrusion in high-temperature mode treatment in order to save die steels and improve the quality of the products obtained. Microstructures of the bimetallic compounds obtained with the help of high-speed hot extrusion method for compositions of structural and high-alloy steels have been investigated and their high quality has been proved during the investigations. Dependences of micro-hardness distribution have been established outbound two steel contact plane in the zone of connection that are characterized by a minimum micro-hardness value in the connection joint. Availability of more plastic zone in the contact plane contributes to reduction of residual stresses due to their relaxation in this zone and higher joint strength.
The investigations on hot-rolling of steel pipe samples from the dismantled magistral gas pipe were held. It was shown that heating and subsequent deformation of the metal improves the strength properties and provides the required level of mechanical properties in the finished rolled steel.
The increase of efficiency of modification process for ductile iron is topically, thereby increasing its mechanical and operational properties. For these purposes, in practice, various magnesium containing alloys are used, including «heavy» ones on the basis of Copper and Nickel. The analysis has shown that the application of bulk inoculating alloys based on copper basis were not effectively due to long dissolution period. From this point of view, the interest is high-speed casting, allowing the production of inoculating alloys in the form of strips – chips that are characterized by a low dissolution time and low piroeffekt. The aim of this work is to study the features of structure formation in nodular cast iron using different spheroidizing alloys based on copper. Studies have shown that the transition from the use of briquetted form alloys based on copper and magnesium to the «chips-inoculating alloys» allowed increasing the efficiency of the spheroidizing process. Further improvement in the quality of ductile iron can be achieved by the use in «chip-inoculating alloys» additives of nanosized yttrium oxide powder.
Young scientists
The method of calculating ventilation ducts metal mold. It is shown that the use of CAE-system allows calculations ventilation channels of metal mold for each casting individually, while taking into account both the configuration of the casting itself and the geometry of the gating system.
News
The analysis of admission of students on specialty of the mechanical-technological faculty of BNTU (BelarusianNationalTechnicalUniversity) from 2005 to 2015 is carried out. It is shown that there is the decrease tendency in enlistment of enrollees and release of graduates for blank production.
Anniversary
Happy Anniversary
ISSN 2414-0406 (Online)